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 Sizing & Dyeing Combined MachineA. Technical SpecificationWidth of rollers (mm): 1800 / 1905 / 2000
Speed (m/min): 5 - 30
Side of Propulsion (Motor Drive): L.H.S. / R.H.S.
Type of Power Transmission: Induction Motor Drive / Side Shaft Drive.
Available diameter of warping beam (mm): 800 / 1000
Available diameter of weaving beam (mm): 1000
Available width of weaving beam (mm): Maximum 2160
Available yarn density on weaving beam (kg/m3): Maximum 550
Voltage: 3-Phases AC 380V, 50Hz
Power: About 100KW
Steam pressure: 0.6MPa
Compressed air pressure: 0.6MPa
Steam consumption rate: About 3T / Hour
Water consumption rate: About 250T / Day
Compressed air consumption rate: About 0.6 - 1 m3 / Min
Life of machine: Above 10 years
B. Production range:
Mainly for dyeing and sizing production of denims yarn.1. Yarn categories: Available for 100% cotton, cotton polyester blend, cotton ammonia and other different kinds of yarn.
2. Dyes categories: Available for Indigo dyes, silky luster of mercerized cotton fabrics, Sulfur, Naphtol dyes, direction dyes, active dyes and other different kinds of dyes.
3. Size categories: Available for common types of starch size, varieties of modified starch size mixture, chemical size and other different kinds of size.
C. Standard procedure: (Used of induction motors transmission)Tunable warping beam creel (single storey, shape) 15 Pcs., 1 set of yarn dragging padder, 2 sets of pre-treatment with padder, 9 sets of dyeing box with padder and oxidation zone, 3 sets of washing box with padder, 10 Pcs. of drying cylinder for dyeing section, 1 set of yarn dragging padder, 1 set of 90 meters accumulator, sizing box with 3 sets of padder, 12 Pcs. of drying cylinder for sizing section, Yarn distribution zone, Stock head.
D. Standard Auxiliary Units.Pretreatment zone: 1 Penetrating box
Dyeing zone: 3 sets of circulation system (Including 3 circulation tanks and 3 refilling tanks), 4 sets of dye preparation tanks.
Sizing zone: 2 sets of size cooking tank.
E. Add-on available auxiliary units.1. Tunable warping beam creela. Single layer (Standard) / Double layers
b. Quantity (Standard installation is 15 sets for shape or shape. 16 sets for shape.
c. Type of installation arrangement: In , , and shape2. Accumulator for wrapping beam (Not standard auxiliary unit)
3. Pre-treatment tank (2 sets for standard auxiliary unit)
4. Dyeing box and oxidation zone (9 sets for standard auxiliary unit)
5. Steam box (Not standard auxiliary unit)
6. Circulation system for dyeing zone: (3 sets for standard auxiliary unit)
7. Drying cylinder for dyeing zone: (10 sets for standard auxiliary unit)
8. Accumulator (90meters of storage for standard auxiliary unit)
9. Sizing boxa. Single dip, single padder
b. Double dips, double padders
c. Triple dips, triple padders (1 sets of standard auxiliary unit)10. Drying cylinder for sizing zone (12 sets for standard auxiliary unit, 6 of 12 with Teflon coating)
11. Waxing box (Not standard auxiliary unit)
12. Thermo automatic controlling system (Not standard auxiliary unit)
13. Dye auto dose system (Not standard auxiliary unit)
14. Size auto dose system (Not standard auxiliary unit)
15. Humidity automatic controlling system (Not standard auxiliary unit)
16. Propulsion method: Induction motors / Side shaft driving
17. Frame for sizing and washing zone: Channel steel / Stainless steel
18. Width of warping beam (mm): 160 / 170 / 1800
19. Width of weaving beam (mm): 2160mm for standard auxiliary unit.
20. Width of rollers (mm): 1800 / 1905 / 2000 (1905mm for standard auxiliary unit)
21. Dye preparation tank: 4 sets of Dia.1190mm x 1830mm tanks for standard auxiliary unit.
22. Size cooking tank: 2 sets of Dia.1190mm x 1220mm tanks for standard auxiliary unit.)
23. Chemical storage tank: (Not standard auxiliary unit)
Reduce operation and maintenance cost
Our Sizing & Dyeing Combined Machine makes use of automatic computerized controlling system, which minimize the human resources requirement, power, water, steam consumption. The good quality SEW EURODRIVE induction motor from Germany is a standard equipment of our machine. The sensitive and accurate tension sensors are installed in every partitions of the machine, so the computer system is able to control the speed of every individual motors. Hence, same tension on each yarn could be maintained, and reach the desire speed smoothly and steady without any conspicuous vibrations and noises.
We offer our qualified products directly to the customers, and keep providing better customer services. With direct selling, this lets us able to understand our customers requirements more efficiently, more explicitly, eliminate the agent costs, which also reduce the overall prime cost and time needed. Therefore we could offer a competitive price with well-equipped machines.Stable & Reliable
The pneumatic, electrical and mechanical components are imported with best quality and famous. Eg: SEW EURODRIVE, SMC, KITZ, OMRON, etc.
To maintain a chemical dust free, suitable temperature & humidity level and stable working environment, a well-equipped electrical cabinet and a room with a perfect ventilation system are essential. It reduces the possibility of system fault and enhance the whole machine performance to the highest stability.Gorgeous & Vivid Products
Each Dye Boxes in our Sizing and Dyeing Combined Machine could be arranged with an individual color mixing/storage tank. This design provides a convenience way to our customers to have more variation in production process, this makes the fabrics have a more deeper, gorgeous and vivid colors. Moreover, customer could require the steam heating and temperature controlling systems to be installed in each dye boxes for the use of different chemicals, e.g. Indigo, Sulfur, Penetration, etc.
Our machine is capable of chemicals in both powder and liquid form, which solve the anxious of the customer regarding chemical selection and restriction.
With the use of induction motors and computerized controlling system, this provides a smooth speed changing which greatly reduces the color variation.User-Friendly Machine
To provide an Electro-Mechanical hybrid system, our machines are equipped with a 10.4 Color touch screen with computer build-in. This easy understanding panel is for operating the whole machine and displaying the status of each part, eg: dyeing & sizing speed, accumulator storage, length counting, tensioning, head stock storage, individual motor controlling, operation record, and many other features.
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